Machine Internationally proven high quality pneumatically + servo PLC operated piston filler with the latest technology – fixed product cylinder (syringe) attached to pneumatic cylinder in one line, giving better life to filling syringe seals and hence no leakages which are observed in mechanically driven machines with oscillating cylinders.
Completely in Stainless steel structure.
Heads or nozzles, with product cylinders (syringe), valve assemblies, stroke assemblies.
Unique with respect to interchangeability.
Quick change over and minimum down time.
Machine covered with enclosure for sanitized filling for multi-head machines(optional)
All bought outs internationally branded or imported.
All adjustments are tool free and highly operator friendly.
High quality import substitute machine.
Filling accuracy ± ½ %
Filling System
Diving nozzle with adjustable depth of diving depending on bottle height variations.
Pneumatically open/shut type positive shut off nozzle with separate pneumatic cylinder to reduce foaming.
Adjustable diving nozzle withdrawal speed for foaming products.
Adjustable filling speed subject to flow characteristics of product.
Neck locator provided to accurately locate bottle mouth prior to filling for small mouth bottles.
The hollow piston rod of pneumatic cylinder facilitates tightening of expandable Teflon piston rings without opening the piston filler, while in operation.
Product being filled by free flow without back pressure.
Volume Adjustment
Combined volume adjustment for multi-head machines with individual fine volume adjustments between cylinders.
Scale for measuring length of stroke adjustment provided for repeat calibrations.
Volume dispensed depends on length of the stroke which gives positive displacement of product.
Entire volume adjustment assembly housed in sealed cabinet at back of the machine.
Conveyor Automation
Length of the conveyor – depending on number of heads.
Adjustable Side Guides for variable container sizes.
0.25 hp drive with suitable reduction gearbox of Bonfingloili. Lifelong lubrication.
Adjustable Optical/proximity sensors to sense bottles on the conveyor line.
Stoppers with pneumatic cylinder controls to adjust the speed of stopping and withdrawal, for fine adjustments of the line.
Safety & Interlocks
No bottle - No fill. Filling starts only if bottles are under respective filling heads.
Conveyor jam post filling – No fill.
Nozzle ‘home’ sensor for stopping movement of bottle until nozzle withdraws completely after filling to avoid bottle toppling.
Emergency stop button for sudden stopping of filling line.
Pneumatics
ll pneumatic components are self lubricated. No lubrication required.
All pneumatic control components are housed in a separate cabinet neatly.
Long life ceramic spool operated pneumatic diversion solenoid valves.
Concealed PU tubing’s from cabinet to pneumatic cylinders.
Filter regulator units are provided along with the machine.
‘8’ figure patented piston seal, permits smooth movement of piston at very low speeds without jerks thus facilitating smooth filling, which is the specialty of our machine.
Electricals & Logic Controls
Panel wiring professionally done with cable trays, ferrules, structured wiring.
Concealed electrical control circuit wiring for the PLC.
Alpha-numeric 2 line digital display.
PLC input – output are 24 V DC.
Microprocessor controlled pneumatic cylinders sync logics.
Production counter display facility on PLC.
RYB indicator lamp post for machine status indication.
Filling head Logic is suitable to run individual heads, in the rare case of one or two heads being under breakdown.
Touch button PLC controls for data entry.
Circuit diagram & PLC ladder diagram provided with machine.
Components
Pneumatics of SMC, Japan
Sensors of Omron/Datalogics.
Switches of Schneider, Germany.
Drives of Bonfingloili, Italy.
Conveyor Slat of Magris, Italy.
PLC of Mitsubishi, ABB, Siemens, or Allen Bradley.
